
Rapid Prototyping
Iterate form and fit in cost-effective materials like PLA or PETG within a few hours. Engineering teams can evaluate ergonomics and clear assembly checks on the same day models leave CAD.
Stop waiting weeks for outsourced tooling and short-run components. This system lets you reliably manufacture with advanced engineering polymers right on your floor.
Eliminate the bottleneck of external vendors. Empower your team to rapidly iterate on custom tooling, prototypes, and short-run parts so they can finalize designs faster.
Keep your assembly lines moving without interruption. Quickly swap in highly durable, in-house printed polymer parts whenever standard components fail or custom production aids are needed.
Reduce reliance on third-party suppliers. Produce vital manufacturing fixtures and evaluation parts exactly when you need them to support just-in-time production schedules.
Keep your proprietary data strictly under your own roof. Operate with a fully secure, offline USB workflow by default, with optional network connectivity available only after your IT team approves it.
American-European company with manufacturing in Wilmington and Prague. Everything we do, we do in-house - including the production of our own electronics on our SMT line. The entire production chain is under our control.

Accelerate product development and streamline production with an industrial-grade platform built for advanced polymers, precision delta kinematics, and uncompromising data security.

High-Performance Polymers
Unlock demanding engineering materials like PEEK, PEKK, PEI (Ultem) (small-to-mid parts), and carbon-fiber composites using a 500 °C high-temperature nozzle. Produce chemically and thermally resistant fixtures, valves, or aerospace-grade components directly in-house without external vendor delays.

High-Volume Production
Eliminate supply chain bottlenecks by producing large components or multi-part batches internally. Featuring a Ø300 × 400 mm cylindrical build volume and print head accelerations up to 20,000 mm/s², the static bed design ensures dimensional stability, superior surface finishes, and tight tolerances for demanding industrial applications.

Maximum Layer Integrity
Prevent warping and material deformation during complex builds. The fully insulated, actively heated 90 °C chamber maintains uniform ambient temperatures, delivering optimal layer fusion and structural integrity required for heavy-duty ABS, ASA, and polycarbonate parts.

Complex Geometries
Drastically reduce post-processing labor and support material usage. An advanced high-pressure turbine and dynamic servo-shutter cooling system direct airflow precisely where needed within milliseconds, enabling clean overhangs and internal channels without chilling the ambient chamber.

Air-Gapped Data Security
Keep proprietary CAD files, prototypes, and manufacturing data strictly within your corporate network. Engineered around an offline-first architecture, the system operates via USB drive or optional local network connectivity, satisfying strict enterprise IT security requirements without forced cloud exposure.

Integrated Filtration
Deploy additive manufacturing directly into engineering labs and office workspaces without compromising air quality. A fully enclosed recirculation system uses HEPA and active carbon filters to scrub ultrafine particles (UFPs) and VOC fumes during high-temperature polymer processing.
These teams already run our printers in production. The HT90 is built for the same kind of work.

Angel Aerial Systems
The entire airframe is printed on the HT90. Including wings, hub structures, and more.
“We constantly balance size, weight, durability, and thermal performance under tight timelines and high reliability demands. The HT90 allows us to move quickly without compromising material properties, producing flight-ready parts that endure harsh operational conditions.”
A single platform handles early concept validation through high-stress production tooling.

Iterate form and fit in cost-effective materials like PLA or PETG within a few hours. Engineering teams can evaluate ergonomics and clear assembly checks on the same day models leave CAD.

Print structural composite parts using carbon-reinforced polymers such as PA-CF and PC-CF. The chopped fiber reinforcement significantly increases tensile modulus and prevents thermal distortion during high-load operation.

Mount the high-temperature printhead to process PEEK and ULTEM for demanding industrial applications. These advanced thermoplastics provide the chemical resistance and heat deflection needed for high-stress flight or automotive environments.
Conçue pour les entreprises exigeant une fiabilité et une sécurité des données élevées.






“There is a real risk that data on prints, design models, or production processes could be transmitted to servers beyond the user’s control, including to the territory of the PRC.”
95% of desktop 3D printers sold are made by Chinese companies. Prusa is the remaining 5%. Does origin matter? Yes.
All Chinese companies are required to cooperate with state intelligence (National Intelligence Law, 2017), hand over encryption keys (Cryptography Law, 2020), and provide data to authorities regardless of where it's stored - even on EU or US servers (Data Security Law, 2021). Product designs and 3D models a legitimate target too (2023 Counter-Espionage Law update).
HT90 is TAA compliant, which is required for US government and federal contractor purchases.
“Siemens has selected Prusa as a trusted partner and preferred supplier of professional-grade 3D printers for manufacturing aids and prototypes production. We greatly appreciate Prusa's reliable data handling, printing performance and durability.”
We offer a convenient interconnected ecosystem for seamless workflow. However, everything is optional and there are no vendor locks. You can use any 1.75mm filament and third-party software if you like.
Keep your design files completely on-premises with optional connectivity.
Protect your designs and take your workflow offline. Print from USB without a network connection. Optional Wi-Fi and Prusa Connect are available after your security review, never required. Firmware updates can be performed using a USB drive.
Run jobs without connecting the printer to your network.
Enable remote monitoring and queuing only after IT review.
First setup and everyday printing do not require an online account.
PrusaSlicer, print management, and firmware updates stay fully local to your infrastructure.
Documented standards, regulatory declarations, and verified support commitments built for corporate procurement.
Manufacturing processes adhere to audited ISO 9001 quality, ISO 14001 environmental, and ISO 45001 safety management systems.
Documentation includes signed declarations of conformity under Directive 2014/53/EU and equivalent UK standards for immediate compliance filing.
Circuit boards and core mechanical components are manufactured in Prague and Delaware to satisfy federal purchasing mandates.
Detailed volatility documentation is available to confirm memory retention parameters after hardware power cycles.
Commercial deployments include a one-year warranty alongside 24/7 technical support staffed by experienced application engineers.
Individual mechanical and electrical spare parts remain available for purchase for at least five years from product release.
Moisture-sensitive filaments require active management. These accessories are designed specifically for the materials the HT90 runs.
Bridging the gap between desktop and industrial 3D printers, the HT90 offers an unprecedented entry point into the world of high-performance polymers. By providing industrial-grade PEEK capabilities at a fraction of the cost of legacy systems, it removes the financial barriers to high-performance and flexible R&D. Prusa Pro HT90 also integrates seamlessly into your existing engineering workflow.
From flawless prints with ABS, ASA, PC-CF, PA-CF to small to mid-sized PEEK, PEKK, and PEI components, the HT90 handles the full spectrum of engineering materials.
Basic polymers for a fast, cost-effective design iteration and everyday functional parts. Churning through these design cycles is incredibly fast on the Prusa Pro HT90, allowing your team to easily validate ergonomics, lock in perfect tolerances, and finalize designs in a matter of hours.
Industry standard for tough, impact-resistant functional parts that need to withstand thermal stress and mechanical wear. Prusa Pro HT90 handles them effortlessly. Its actively heated chamber maintains a perfectly stable environment for stress-free, dimensionally accurate prints.
Elastic materials bridge the gap between rubber and plastic. These flexible polymers deliver extreme elasticity, impact absorption, and tear resistance, making them perfect materials for gaskets, grips, vibration dampers, and wearable components. The HT90's rock-solid bed and rapid cooling system handle flexibles perfectly.
By infusing polycarbonate (PC) and nylon (PA) with carbon fibers, these composites resist extreme wear and mechanical stress while drastically reducing the shrinkage and warping typical of their base plastics. Printing these highly abrasive and temperature-sensitive materials is seamless on the Prusa Pro HT90.
Aerospace-grade polymers with excellent thermal, chemical, and mechanical resistance. Carbon fiber reinforcement enhances strength, stiffness, thermal resistance, and dimensional stability. Extra lightweight material is ideal for parts in aerospace, automotive, and medical applications, and in machinery. Requires the high-temp head and active chamber heating.
Extreme thermal stability, resilience and dimensional stability makes these polymers the highest tier of advanced engineering thermoplastics. They can replace metal with strength but at a fraction of the weight. Print with the high-temp head at 500 °C nozzle temperature and 90 °C chamber.
Commercial purchases include a one-year warranty alongside a 60-day return window. Our global technical support team operates 24/7 across seven languages, connecting you directly with experienced application engineers who understand additive hardware mechanics and material properties.